Projects: Sgt. Rock

Sgt. Rock

1941 Military 1/2 ton Dodge 4x4 pickup truck

All of a sudden in the lifted truck world, size began to matter. A few years ago, 4 to 6 inches of lift and 35" tall tires was a big truck. Now 8 to 10 inches of lift and 38 to 40 inch tall tires is becoming more common, and people wanted to know how to do this safely and legally (which don't always go together!) The purpose of the Sgt. Rock project was not only to show the planning and design work involved in building a big rig, but also to show what is legal, practical, and affordable for the guy wanting to do a project like this.

Of course the first step to any project is finding the right vehicle, and I knew exactly what that vehicle needed to be - a World War II, half-ton, WC Weapons Carrier. Or in more understandable terms, a military 1/2 ton Dodge 4x4 pickup truck. No other 4x4 truck ever made has a more rugged, in-your-face, testosterone inspired look and history than these old army trucks. And the fender openings are big enough for the huge tires that I planned on putting on. The problem was, these trucks were only made one year, 1941. Since this was the forerunner to the Power Wagon, any restorable trucks had already been swooped up by WWII buffs, and everything else had either been robbed of parts or shot full of holes in some field somewhere. So, over the years I kept an eye out for one of these trucks in decent condition.

My search ended abruptly one day when I located a '41 Dodge hidden in some trees about a mile from my parent's house in Belleview, Idaho. The old truck had been sitting abandoned for decades. The original bed was long gone, and a hacked together, hand-built bed sat in its place. The Dodge cab had been swapped for an almost identical International cab and spliced at the cowl, and an old snowplow was welded to the undercarriage in front. However, the good news was the cab, fenders, hood, grille, etc. were not only rust free, but they were extremely straight, and that was far more than I expected to find! So, a deal was struck and I dragged it home to the shop.

With a name like Sgt. Rock, there is an obvious military tie-in but it is more than what you think. I was able to connect the buildup of the truck to the restoration of the legendary Memphis Belle B-17 Bomber of WWII to not only pay tribute to the WWII vets, but to everyone who has ever donned an American uniform to fight for freedom. There will be more on that as the truck nears completion, but the direction of the buildup is basically to cross a 40's style Hot Rod with a big, lifted military truck.

As with any project the proper place to start is at the bottom, and since this is going to be a BIG truck it is going to sit on the biggest DOT approved tire out there. The interco IROK. This sucker stands right at 50 inches tall and 21 inches wide!!! Basically I designed the whole truck around these tires.

Now, enough yappin', let's take a look at how the Sgt. is going together.

Paint Code

Sgt. Rock Metallic

Credit:
Custom Color created by Stacey David and Ron Payton of PPG

Paint Source:
Paint and bodywork by Kevin Tetz

1 QUART FORUMLA

CODE

COLOR

CUM.

PARTS

DMD650

Sparkle Aluminum

450.0

450.0

DMD1690

Coarse Aluminum

600.0

150.0

DMD1693

Phthalo Green

630.0

30.0

DMD1683

Black

728.0

98.0

PRLX-2

Crystal Silver Pearl

773.0

45.0

VM4101

Emerald Crystals

776.0

3.0

DBX1689

Basecoat Binder

1000.0

224.0

 

Specifications

Body Parts
polished stainless button-head fasteners GARDNER-WESTCOTT CO.
Brakes
bolt-on disc brake system DIFFERENTIAL ENGINEERING CORP.
Drive Train
Axels: 2 x 1/2 ton Rockwells Memphis Equipment
Axel Shafts, Lockers, & Hubs OUVERSON ENGINEERING
Engine
Torque-flight 727 to back that motor and of course it is matched to one of their torque converters, and shifters. BOWLER TRANSMISSIONS
3.8 geared Atlas II Transfer case ADVANCE ADAPTERS
Gas Tank - custom stainless steel RICK'S HOT ROD SHOP
Steering Column BORGESON UNIVERSAL CO., INC.
Custom made four-row aluminum radiator C&R RACING
Maxx block - 605 cubic inch all aluminum block weighing 133 lbs. INDY CYLINDER HEAD
Interior
Leather-wrapped, four-spoke vintage hot rod style wheel GRANT PRODUCTS INTL., INC.
Gauges AUTO METER
Custom Bomber Seats MasterCraft Racing Seats/Off Road Seats
Paint
Sgt. Rock Metallic PPG AUTOMOTIVE REFINISH
Suspension
leaf springs, hangers, shackles, and hardware are NOS parts Memphis Equipment
Tires
size 49 x 21.50 x 20 Interco Tire
size 20 x 18 these are steel wheels with real beadlocks for rough use MARSH RACING WHEELS
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
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  • Stacey David
  • Stacey David
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  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David
  • Stacey David

Video

  • See video
    Predator Racing & Sgt. Rock Suspension [S6 Ep.10-3]
  • See video
    The Larc / Sgt. Rock [S1 Ep.5-2]
  • See video
    The Larc / Sgt. Rock [S1 Ep.5-3]
  • See video
    The Larc / Sgt. Rock [S1 Ep.5-4]
  • See video
    DIY Accessories and Motor Mounts [S3 Ep.10-2]
  • See video
    DIY Accessories and Motor Mounts [S3 Ep.10-3]